濟(jì)南裝載機(jī)整機(jī)涂裝線存在哪些問(wèn)題？

由于國(guó)家加大基礎(chǔ)設(shè)施方面的投入，使裝載機(jī)行業(yè)進(jìn)入產(chǎn)銷兩旺的大好局面，幾個(gè)主要裝載機(jī)生產(chǎn)企業(yè)均創(chuàng)紀(jì)錄地達(dá)到了各自的最高產(chǎn)量。同時(shí)各生產(chǎn)廠家均在外觀質(zhì)量上進(jìn)行了改進(jìn)，油漆方面主要是對(duì)裝載機(jī)進(jìn)行了套色作業(yè)，即將裝載機(jī)的外觀顏色分成兩部分，改變了裝載機(jī)長(zhǎng)期以來(lái)的單一顏色。

一、隨著裝載機(jī)產(chǎn)量的提高，以及外觀油漆套色作業(yè)的大量使用，整機(jī)涂裝線在使用過(guò)程中就出現(xiàn)了幾個(gè)問(wèn)題：
1、套色作業(yè)使得裝載機(jī)外表面的噴漆時(shí)間縮短（一次噴漆面積減少了），而屏蔽時(shí)間非但沒有縮短，還有加長(zhǎng)的趨勢(shì)，使得整個(gè)流水線的節(jié)拍發(fā)生了變化，在產(chǎn)量低的時(shí)候還影響不大，只不過(guò)一些工位增加了等待時(shí)間，產(chǎn)量增大后就需要將部分屏蔽工作放在線下進(jìn)行。
Chromatic paint job makes the outer surface of the loader shorter time (one spray area reduction), but the time has not only shortened the shield, as well as lengthen the trend, making the entire pipeline to the beat changed, when it comes to the low yield little impact , but increased the number of stations waiting time, increases the yield after the working part of the shielding needed to be put online.
2、由于整個(gè)生產(chǎn)線的節(jié)拍縮短，而水跡烘干室有一個(gè)升溫的過(guò)程，這樣一來(lái)溫度剛升到有時(shí)甚至還沒有升到規(guī)定溫度就需要轉(zhuǎn)到下一工位，根本就不能發(fā)揮作用，而水跡烘干室是通過(guò)式的，打開門后溫度立即下降到環(huán)境溫度。
Since the entire production line to the beat shortening, and water stains drying room has a warming process, so that the temperature rise is sometimes just not even need to rise to a predetermined temperature to the next station, simply can not play a role, but traces of water by drying room type, the temperature dropped immediately after opening the door to the ambient temperature.
3、烘干室也存在和水跡烘干室一樣的問(wèn)題，不能充分發(fā)揮烘干作用。
Drying room there are traces of water drying room and the same problem, can not give full play to the drying effect.
4、各室體的大門采用氣動(dòng)門，開關(guān)的時(shí)間較長(zhǎng)，完全打開或完全關(guān)閉約3-5min，在整個(gè)節(jié)拍較長(zhǎng)（45min）時(shí)還不覺得，在節(jié)拍縮短后就顯得有點(diǎn)過(guò)長(zhǎng)了。
Each room door body pneumatic doors, switch a long time, fully open or fully closed about 3-5min, in whole beat long (45min) when not think, in the beat is a little too long after shortening.

二、針對(duì)這種情況，建議采取以下措施：
1、裝載機(jī)清洗除油后，采取自然涼干的方式，注意保持均衡生產(chǎn)，若天氣不好時(shí)，就利用晚上的時(shí)間進(jìn)行烘干。
After loaders cleaning degreasing, take natural dry way to keep the balanced production, if the weather is bad, on the use of night time for drying.
2、生產(chǎn)線作業(yè)時(shí)，水跡烘干室不工作，將屏蔽的大部分工作都放在線下進(jìn)行。
When the production line operations, water stains drying room does not work, most of the work will be screened are put under online.
3、噴漆時(shí)所有室體的門都不關(guān)，以節(jié)省時(shí)間。這樣一來(lái)容易造成漆霧飛散到噴漆室旁的屏蔽室和流平室。
When painting the door is not shut all the chamber body, to save time. As a mist is likely to cause scattered to the shielded room and leveling room next to the spray booth.
4、新建一個(gè)大的停機(jī)棚用于停放噴好漆的裝載機(jī)，并在此進(jìn)行補(bǔ)漆和裝潢作業(yè)；氣溫低時(shí)，就利用晚上的時(shí)間進(jìn)行烘干。
Create a large hangar for a good spray paint parked loader, and in this make-up painting and decorating jobs; temperature is low, the use of night time for drying.
5、用白鐵皮制作一些屏蔽玻璃的擋板，節(jié)約屏蔽玻璃的時(shí)間。
With white metal to produce some shielding glass bezel, time-saving glass shield.

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